Casting is a many centuries old process that involves liquefying metal and then pouring it into molds. In the case of brass, the metal is heated to around 2000 degrees in a ceramic crucible (like a giant bowl) in a gas fired furnace. In our foundry, the crucible holds about 85lbs. The crucible is put into a metal frame and supported by overhead tracks. Two people pour it by tipping it forward and quickly filling a small hole in the mold as fast as possible to get the maximum pressure. This process is very dramatic, and the metal is quite beautiful--much like molten lava. It is also the most dangerous work we do, and those involved wear fire resistant suits like fireman do and breathing gear. The photo from the cover of our old catalog shows this process quite accurately.
The selvedge of a lock is the part that wraps around the edge of the door or drawer
A style is the thin piece of wood that separates the doors on cabinets where two doors close together.$6.00 shipping. 2nd day air is a mere $13.00, and we can ship overnight if you need us to. We will weight the package and charge accordingly. Do you have your own FedEx or UPS number? No problem, just tell us in the comments section when you order.
Horton Brasses Inc., 49 Nooks Hill Road, Cromwell CT 06416, 800-754-9127